OVERALL PURPOSE OF ROLE:

To monitor, analyse, and assess the health of plant equipment in Company and Client premises using predictive and condition monitoring techniques, ensuring early fault detection, improved equipment reliability, and reduction of unplanned downtime.

Key Duties and Responsibilities

1. Condition Monitoring Activities:

Conduct routine condition monitoring of all type of rotating and static equipment including but not limited to pumps, compressors, turbines, motors, gearboxes, fans, conveyors, etc. by using Vibration analysis, Infrared thermography, Ultrasonic inspection, Oil and lubricant analysis, Motor current signature analysis, Establish monitoring routes, frequencies, and alarm limits.

1. Data Analysis and Diagnostics

Collect and analyse machine condition data using specialized software.

Identify abnormal trends and diagnose potential faults such as imbalance, misalignment, bearing defects, lubrication issues, and mechanical looseness.

Establish baseline equipment signatures for trend comparison.

1. Predictive Maintenance Support

Recommend corrective and preventive actions based on analysis results.

Coordinate with maintenance planners for scheduling predictive maintenance activities.

Support implementation of Reliability-Centered Maintenance (RCM) strategies.

1. Failure Investigation

Participate in equipment failure investigations.

Conduct root cause analysis (RCA) and provide technical recommendations to prevent

recurrence.

Support shutdown and turnaround inspections.

1. Reporting and Documentation

Prepare weekly and monthly condition monitoring reports.

Maintain condition monitoring databases, equipment health records, and historical trend data.

Provide technical presentations to maintenance and operations teams.

1. System Development and Improvement

Assist in installation, calibration, and commissioning of condition monitoring systems and sensors.

Optimize monitoring techniques and recommend new technologies for reliability improvement.

1. Safety and Compliance

Ensure all monitoring activities comply with Company and Client safety standards and regulatory requirements.

Identify equipment conditions that may pose safety risks and escalate immediately.

1. Training and Coordination

Train technicians and operators on basic condition monitoring awareness.

Coordinate closely with operations, planning, and maintenance teams to ensure timely

corrective actions.